The modern approach to industrial maintenance management. Asset management through maintenance and management thereof, especially preventative management within a power utility like eskom, is a critical factor because supply generation of electricity has to meet demand consumption of electricity instantaneously as electricity cannot be saved. Maintenance means the preservation of the entire highway including surfaces, shoulders, roadsides, structures, and trafficcontrol devices necessary for the safe and efficient use of the highway. Maintenance management maintenance management establishes goals and objectives through standards and work procedures in order to obtain a better utilization of available resources, which are staff, equipment and materials. Chapter 4 computerized maintenance management system 4. Setting maintenance management objectives and indicators.
Strategic maintenance management in lean environment. Maintenance activities are related with repair, replacement and service of components or some identifiable group of components in a manufacturing plant so that it. Third party content, products, and services disclaimer this software or hardware and documentation may provide access to or information on content, products. Handbook of maintenance management and engineering springerlink. As a result from this research, a process for the formulation of maintenance strategies has been developed. As failures increase and become less manageableas must happen in an unmanaged systeman organization is forced to become more reactive, feeding a reactive downward cycle. Using applications and examples which reflect the growing importance of maintenance, this book presents readers with an.
In practice the best way is to look down over few steps 2. Maintenance management standard for immovable assets term definition asset management system iso 55000 a management system whose function is to establish the asset management policy and objectives, as well as processes and organisational arrangements inclusive of structure, roles and responsibilities to achieve asset management objectives. An average of 40 50% of a capital intensive industries operating budget is consumed by maintenance expenditure. After reading this article you will learn about maintenance management. Asset records are the heart of any maintenance or asset management solution. Effective preventive maintenance, minimum failures and quick repairs 4. Developing an effective maintenance management program. Maintenance management for reliability means finding the best ways to do maintenance that secures the operations future viability, while ensuring optimum operating profitability. Tutorials in maintenance management for reliability. Maintenance activities are related with repair, replacement and service of components or some identifiable group of components in a manufacturing.
Maintenance activities are related with repair, replacement and service of components or some. Maintenance management for reliability is used to maximise the return on investment in your plant and equipment by improving the productivity of your operation. Implementation of modern maintenance management system proper maintenance of new and existing plants is of utmost importance for optimal plant operation. Maintenance strategy series volume 3 maintenance work. Maintenance management in accordance with established good practices 2. It includes extensive references to the theoretical foundations, recent research and future directions of this important subject. Last week, we explained oee, a very important equipment performance measure. Practical guide to facilities maintenance management. The mission of femp is to facilitate the federal governments implementation of sound, cost. Unfortunately, this seems to be the objective of many installations. Developing an effective maintenance management program risktopic 11.
Provides overall background, objectives, and definitions for the part and describes the services asset management responsibilities. Objectives of maintenance organization how to achieve. Lack of good maintenance always results in lower capacity, more downtimes and higher maintenance costs due to the lack of preventative maintenance measures. In determining the need for a cmms, facility managers should assess their. Organization of part 372, management of constructed real property assets. Maintenance department of an installation has six objectives which must mark and run. Maintenance planning and scheduling exists because it gives value to those businesses that use physical assets, such as plant, equipment, machinery, facilities and infrastructure, in providing their product to paying customers. Reactive, unmanaged systems are destined to failure.
Past and current maintenance practices in both the private and government sectors would imply that maintenance is the actions associated with equipment repair after it is broken. Maintenance analysis and indicator computation this is more easily accomplished by an easytouse computerized maintenance management system cmms. The maintenances place in an industrial companys management system the activity of maintenance isnt a purpose in itself, its a necessity of which the production suffers and the financial considers being too expensive. An analysis of maintenance strategies and development of a model for strategy formulation a case study master of science thesis in the master degree programme, production engineering. Objectives express in common language what we want. Maintenance management for effective operations management at. Objectives of maintenance organization can be collected under five category. It often exists a conflict between the production units and the maintenance department, which is. July 01, 2017 purpose the maintenance management manual has been revised to include a link to the occupational safety. It will provide professionals with the solutions and management skills needed to evaluate and to continuously improve maintenance systems. Maintenance approaches within these different business units need to be standardised in compliance with the companys overall way of. An analysis of maintenance strategies and development of a. The handbook of maintenance management and engineering covers a wide range of topics in maintenance management and engineering. Handbook of maintenance management and engineering.
The system tracks labor, materials, equipment and contract cost for activities performed by route and location. The maintenance function should be viewed by management as a resource that can be used. Plant maintenance is an important service function of an efficient production system. This is where youll store the details about the equipment, buildings, vehicles, or. Manufacturing, supply chain and maintenance management newsletter. The computerized maintenance management system cmms is a tool used to collect field data and convert it into useful information such that maintenance can determine work needs, control the work and measure effectiveness in carrying out. It outlines a financially cost effective process that collects the data to use advanced strategies such as rcm and tpm. These are time estimates given only to identify broad changes.
Also, in some cases the management lack of insight in the financial impact of good maintenance strategy. It helps in maintaining and increasing the operational efficiency of plant. Pdf maintenance management is a crucial element which governs the. Most managers regard equipment maintenance as a necessary evil or a service whose sole purpose is to react in emergency situations. Effort on improvement maintenance for better maintainability. The goals and objectives of the maintenance organization determine the type of maintenance organization that is established. Strategic maintenance management 101 what, why and how.
This is where youll store the details about the equipment, buildings, vehicles, or other assets youll be maintaining. Maintenance management is the discipline of balancing increased equipment availability and. Chapter 4 computerized maintenance management system. Operations management chapter 17 maintenance and reliability powerpoint presentation to accompany heizerrender principles of operations management, 7e operations management, 9e 2. Preventive maintenance pm and work management are the root elements of the successful maintenance management system. Six elements of a successful maintenance management system. If the goals and objectives are progressive and the maintenance organization is recognized as a contributor to the corporate bottom line, variations on some of the more conventional organizational structures can be used. The handbook of maintenance management and engineering features both fundamental and applied works from across the whole maintenance spectrum. If you introduce some established maintenance indicators and are able to consistently report their evolution that means with great probability that you have a sound maintenance management system. The system emphasizes economic use of personnel, equipment and. July 01, 2017 purpose the maintenance management manual has been revised to include a link to the occupational safety manual for more information about txdots hazardous material cleanup policy and to include revised. T h i rd edition uptime strategies for excellence in. Based on the information gathered strategic objectives of mainten ance and.
Say maintenance employees are fixing a broken printer in a company whose production equipment is also broken. Maintenance management practices of companies of the. T h i rd edition uptime strategies for excellence in maintenance management john d. Department of energys federal energy management program femp.
Maintenance of facilities and equipment in good working condition is essential to achieve specified level of quality and reliability and efficient working. The maintenance function is often overlooked by management as a competitive factor in the firm. This means placing the proper people in the proper function. Objectives of maintenance petrochemical maintenance. The maintenance management framework article pdf available in journal of quality in maintenance engineering 152. It presents a new perspective of maintenance management by.
The fundamental objective of a suitably managed department is not the pressing solution of failures that occur. Set maintenance objectives according with identified problems. Maintenance can be defined as work undertaken in order to preserve or restore premises in a good state of repair and efficient working order to an agreed acceptable standard. Jun 04, 2018 objectives of maintenance organization can be collected under five category. For choosing maintenance system is necessary to know and to apply the principle of maintenance management fig. Upon completion of this unit, you should be able to. Maintenance management the planned state daryl mather. Management must be aware of the skills and abilities and recognize that the skill, experience, and expertise may not be sufficient for all services and repairs. Effective maintenance extends equipment life, improves equipment availability and retains equipment in proper condition 2. Tutorials in maintenance management for reliability improvement. It is the mathematical product of availability, performance and quality. Pdf a presentation on maintenance management concepts.
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